India Top Tube Mill Manufacturers in 2024
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Introduction to Tube Mills
A tube mill is a critical machine in the steel pipe manufacturing process, responsible for shaping flat strips of metal into circular or other shapes, which are then welded to create continuous pipes. As the forming host of the production line, the tube mill significantly impacts the quality of the finished steel pipes, making it essential for manufacturers to invest in high-quality machinery.
Tube Mill Specifications Table
Below is a table showcasing the common specifications of tube mill equipment used for producing steel pipes:
- TD 25: OD8-25mm(1/8”-3/4”), Thickness 0.4-1.2mm, Square/Rectangular 10*10-20*20mm.
- TD 38: OD12-38mm(1/4”-1”), Thickness 0.4-2.5mm, Square/Rectangular 10*10-25*25mm.
- TD 50: OD25-63mm(3/4”-2”), Thickness 0.6-3.0mm, Square/Rectangular 20*20-50*50mm.
- TD 76: OD32-89mm(1”-3”), Thickness 0.4-1.2mm, Square/Rectangular 25*25-70*70mm.
- TD 114:OD42-114mm(1 ¼”-4”), Thickness 0.9-6.0mm, Square/Rectangular 30*30-90*90mm.
- TD 127:OD42-127mm(1 ¼”-4½”),Thickness 0.9-6.0mm, Square/Rectangular 30*30-100*100mm.
- TD 140:OD51-140mm(1½”-5”), Thickness 1.1-6.0mm, Square/Rectangular 40*40-110*110mm.
- TD 168:OD63-168mm(2”-6”), Thickness 1.2-8.0mm, Square/Rectangular 50*50-130*130mm.
- TD 219:OD89-219mm(3”-8”), Thickness 2.5-8.0mm, Square/Rectangular 70*70-170*170mm.
- TD 273:OD114-273mm(4”-10”), Thickness 4.0-12.0mm,Square/Rectangular 90*90-200*200mm.
- TD 325:OD127-325mm(4½”-12”),Thickness 4.0-12.0mm,Square/Rectangular 100*100-250*250mm.
- TD 426:OD168-426mm(6”-16”), Thickness 5.0-14.0mm,Square/Rectangular 130*130-300*300mm.
Operation Principles of Tube Mills
Tube mills operate by feeding a strip of metal into a series of rollers that gradually shape it into a tube. The tube edges are then welded together using high-frequency induction welding (HFIW) to create a seamless structure.The tube mill’s operation principles include:
Forming: The metal strip is gradually shaped into a tube.
Welding: The edges of the shaped tube are welded together, typically using high-frequency induction welding (HFIW).
Sizing: The welded tube is further processed to ensure it meets the required dimensions and specifications.
Cutting: The tube is cut to the desired length.
The Role of the Tube Mill in the Production Line
In a tube mill production line, the tube mill is the forming host, and it has a significant impact on the quality of the finished steel pipe. It is responsible for shaping the raw material into a pipe, ensuring that the pipe is formed correctly and consistently. The quality of the tube mill directly influences the strength, durability, and overall performance of the steel pipe.
Detailed Description of the Tube Mill Production Line
A tube mill production line consists of several stages, each involving specific auxiliary equipment. The following table details the equipment and its function at each stage:
| Stage | Equipment | Function |
|---|---|---|
| Feeding and Preparation | Uncoiler | Feeds the metal strip into the production line |
| Joining | Shear Butt Welder Machine | Cuts and welds strip ends for continuous feeding |
| Storage | Strip Accumulator | Stores the strip to maintain continuous production |
| Forming and Welding | High-Frequency Solid State Welder | Shapes and welds the strip into a tube |
| Shaping | Tube Mill | Forms the metal strip into the desired tube shape |
| Cutting | Flying Saw | Cuts the tube to the required length |
| Testing | Pipe Hydro Testing Machine | Tests the tube for leaks and defects |
| End Finishing | Pipe End Facing Machine | Prepares the ends of the tube for further processing |
| Packing | Pipe Packing Machine | Packs the finished tubes for shipment |
The Needs of Indian Steel Pipe Manufacturers
Indian steel pipe manufacturers have specific requirements when selecting tube mill equipment:
- Reliability: Equipment must be robust and capable of operating continuously with minimal downtime.
- Quality: High-quality output is essential to meet international standards.
- Customization: Flexibility to adjust to different specifications and materials is vital.
- Support: Access to reliable after-sales service and technical support.
- Cost-Efficiency: Manufacturers need equipment that offers a good balance between performance and cost.
Top Tube Mill Manufacturers in India
In 2024, several top tube mill manufacturers in India have established themselves as leaders in the industry. However, one company stands out among the rest—TENGDI MACHINERY.
TENGDI Machinery: A Leading Manufacturer of Tube Mill Solutions
TENGDI Machinery has been a key player in the tube mill industry for years, offering advanced technology, customized solutions, and exceptional customer service. Our company’s strengths include:
- Extensive Industry Experience: We understand the unique challenges faced by steel pipe manufacturers and provide tailored solutions.
- Cutting-Edge Technology: Our tube mills are equipped with the latest advancements to ensure efficient and precise production.
- Comprehensive Service: We offer full support from installation to maintenance, ensuring the longevity and optimal performance of our equipment.
- Customer-Focused Approach: We prioritize the needs of our customers, delivering solutions that meet their specific requirements and exceed their expectations.
Conclusion
In 2024, the demand for high-quality tube mills in India continues to grow as steel pipe manufacturers strive to meet international standards and remain competitive. TENGDI Machinery, with its industry expertise, advanced technology, and customer-centric approach, is well-positioned to be a top choice for manufacturers looking for reliable and efficient tube mill solutions.
Products
- 457mm FFX ERW Tube Mill
- 34mm*6.5mm Pipe Mill
- Roller Quick Change System Tube Mill
- Large Diameter Direct Forming Square Tube Mill
- TD 38 Tube Mill(12-38mm)
- TD 50 Tube Mill(25-63mm)
- TD 76 Tube Mill(32-89mm)
- TD 114 Tube Mill(42-119mm)
- TD 127 Tube Mill(42-127mm)
- TD 219 Tube MIll(89-219mm)
- TD 273 Tube MIll(114-273mm)
- TD 325 Tube MIll(127-325mm)
- Slitting Line
- Cut to Length Line
- Cold Roll Forming Machine
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