Direct Forming Square Tube Mill

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Characteristics and Advantages

Our Direct Forming Technology (DFT) for square tube production revolutionizes the industry with several key advantages over traditional methods:

Superior Cross-Sectional Shape: Unlike traditional round-to-square or rectangular roll forming, DFT ensures precise edges and a flat brim with minimal inner arc radius, resulting in a consistently uniform appearance.
Reduced Material Consumption: The DFT process reduces steel strip width by approximately 3% compared to alternative methods, significantly saving on raw material costs.
Efficiency and Quality Assurance: Utilizing a multi-point bending approach, DFT minimizes axial force and side abrasion, streamlining the roll forming process. This innovation not only enhances product quality but also reduces power consumption and roller wear.
Versatile Production Capability: Incorporating combined type rollers across most stands allows for seamless production of numerous square or rectangular tube specifications with a single set of rollers. This efficiency slashes roller inventory costs by up to 80%.

Advantages of Direct Forming Technology (DFT)

Our DFT system represents a leap forward in steel tube manufacturing:

Flexibility and Efficiency: Eliminates the need for roll changes to accommodate different sizes within the mill range, drastically reducing setup times and enhancing production flexibility.
Automated Precision: Fully automated and computerized operations ensure accurate setup and rapid production turnaround times, making it ideal for customized orders.
Cost Efficiency: Achieves direct material cost savings ranging from 2% to 10% depending on specifications, size, and thickness, offering a competitive edge in the market.

With its unmatched precision, efficiency, and cost-effectiveness, Direct Forming Technology (DFT) represents the future of square tube production. Embrace innovation and elevate your manufacturing capabilities with advanced solutions from TENGDI MACHINERY.